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Specializing in the design, development and production of battery management systems (BMS) and protection boards.

One-stop Battery Protection Board OEM/ODM Manufacturing Service

PCB Assembly · Functional Testing · Aging Test · Final Product Assembly

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Core Design

System Architecture

Battery Protection Topology & Control Strategy

Circuit Design

Schematic Design & Key Component Selection

PCB Design

Layout, Routing & Power / Signal Integrity

Design Validation

Functional Testing & Reliability Verification

ODM Procedure OEM Procedure

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Communicate Needs

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Scheme Design

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Sample Development

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Customer Confirmation

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Mass Production

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Finished Product Delivery

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Client Provides Documentation

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Engineering Evaluation / Quotation

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Sample Proofing

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Customer Confirmation

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Mass Production

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Equipment Display

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Comprehensive BMS Test System

Functional & Calibration

Protection Functions

Balancing & Consistency

Communication & Logic

Reliability & Environmental

EOL / Production Test

FAQ

Q: Q1: What are your MOQ requirements for custom projects?

A: ●Standard PCBA Solutions: We support small-batch rapid prototyping (as low as 10–50 units) to accelerate your R&D phase. ●Full ODM Projects: MOQs are tailored to project complexity and component lead times. Our goal is to scale with you, from initial Proof of Concept (PoC) to high-volume mass production. ●Flexible Supply Chain: We maintain a strategic buffer stock of critical components (AFEs, MCUs, MOSFETs) to minimize lead times for recurring orders.

Q: Q2: What levels of BMS customization do you provide?

A: We specialize in highly configurable BMS solutions for 3S to 24S battery architectures: ●Chemistry Optimization: Precise firmware tuning for Li-ion, LiFePO4, and LTO discharge/charge curves. ●Power Scaling: Custom copper thickness and FET arrays to support continuous currents from 20A to 300A+. ●Smart Communication: Full integration of CAN 2.0B, RS485, SMBus, I2C, and Bluetooth (BLE) with customizable data frames. ●Protection Logic: Programmable thresholds for OVP, UVP, OTC, UTC, and short-circuit protection (SCP).

Q: Q3: What is the typical development timeline for a custom BMS?

A: We follow a streamlined NPI (New Product Introduction) process: ●Technical Review & Quote: 2–3 business days after receiving your PRD (Product Requirement Document). ●Hardware Design & Prototyping: 2–3 weeks for Schematics, Layout, and first-article PCBA samples. ●Firmware & Protocol Debugging: Simultaneous with hardware production to ensure seamless system integration.

Q: Q4: How do you ensure BMS reliability and measurement accuracy?

A: Quality is validated through a rigorous multi-stage testing protocol: ●ATE Calibration: Each board undergoes Automated Test Equipment calibration to ensure cell voltage sampling accuracy within ±5mV–10mV. ●Functional Logic Verification: Automated cycling to trigger and log every protection state (OCP, SCP, etc.). ●Load Aging & Thermal Imaging: Stress testing under maximum rated load to verify thermal dissipation and MOSFET junction temperatures. ●100% End-of-Line (EOL) Testing: Every unit shipped is fully functional and pre-configured to your specs.

Q: Q5: Can you manufacture based on our proprietary design files?

A: Yes. We offer robust Build-to-Print services and can act as your dedicated manufacturing partner: ●Files Accepted: Altium Designer, Gerber, ODB++, and comprehensive BOMs. ●DFM Feedback: Our engineers provide Design for Manufacturing analysis to optimize yield and reduce costs. ●Component Sourcing: We handle full turnkey procurement, ensuring traceability and avoiding "grey market" components.

Q: Q6: Do your products comply with international export standards?

A: Absolutely. We design and manufacture with global compliance in mind: ●Certifications: Our designs are ready for UL 2271, UL 1973, CE, and FCC certification. ●Safety & Environment: 100% RoHS compliant and designed to meet UN38.3 safety requirements for battery systems. ●Global Logistics: Extensive experience shipping to the USA, Europe, and Australia, with all necessary MSDS and shipping documentation provided.