One-stop Battery Protection Board OEM/ODM Manufacturing Service
PCB Assembly · Functional Testing · Aging Test · Final Product Assembly
Core Design
System Architecture
Battery Protection Topology & Control Strategy
Circuit Design
Schematic Design & Key Component Selection
PCB Design
Layout, Routing & Power / Signal Integrity
Design Validation
Functional Testing & Reliability Verification
01
Communicate Needs
02
Scheme Design
03
Sample Development
04
Customer Confirmation
05
Mass Production
06
Finished Product Delivery
01
Client Provides Documentation
02
Engineering Evaluation / Quotation
03
Sample Proofing
04
Customer Confirmation
05
Mass Production
Equipment Display
Comprehensive BMS Test System
Functional & Calibration
Protection Functions
Balancing & Consistency
Communication & Logic
Reliability & Environmental
EOL / Production Test
FAQ
Q: Q1: What are your MOQ requirements for custom projects?
A: ●Standard PCBA Solutions: We support small-batch rapid prototyping (as low as 10–50 units) to accelerate your R&D phase. ●Full ODM Projects: MOQs are tailored to project complexity and component lead times. Our goal is to scale with you, from initial Proof of Concept (PoC) to high-volume mass production. ●Flexible Supply Chain: We maintain a strategic buffer stock of critical components (AFEs, MCUs, MOSFETs) to minimize lead times for recurring orders.
Q: Q2: What levels of BMS customization do you provide?
A: We specialize in highly configurable BMS solutions for 3S to 24S battery architectures: ●Chemistry Optimization: Precise firmware tuning for Li-ion, LiFePO4, and LTO discharge/charge curves. ●Power Scaling: Custom copper thickness and FET arrays to support continuous currents from 20A to 300A+. ●Smart Communication: Full integration of CAN 2.0B, RS485, SMBus, I2C, and Bluetooth (BLE) with customizable data frames. ●Protection Logic: Programmable thresholds for OVP, UVP, OTC, UTC, and short-circuit protection (SCP).
Q: Q3: What is the typical development timeline for a custom BMS?
A: We follow a streamlined NPI (New Product Introduction) process: ●Technical Review & Quote: 2–3 business days after receiving your PRD (Product Requirement Document). ●Hardware Design & Prototyping: 2–3 weeks for Schematics, Layout, and first-article PCBA samples. ●Firmware & Protocol Debugging: Simultaneous with hardware production to ensure seamless system integration.
Q: Q4: How do you ensure BMS reliability and measurement accuracy?
A: Quality is validated through a rigorous multi-stage testing protocol: ●ATE Calibration: Each board undergoes Automated Test Equipment calibration to ensure cell voltage sampling accuracy within ±5mV–10mV. ●Functional Logic Verification: Automated cycling to trigger and log every protection state (OCP, SCP, etc.). ●Load Aging & Thermal Imaging: Stress testing under maximum rated load to verify thermal dissipation and MOSFET junction temperatures. ●100% End-of-Line (EOL) Testing: Every unit shipped is fully functional and pre-configured to your specs.
Q: Q5: Can you manufacture based on our proprietary design files?
A: Yes. We offer robust Build-to-Print services and can act as your dedicated manufacturing partner: ●Files Accepted: Altium Designer, Gerber, ODB++, and comprehensive BOMs. ●DFM Feedback: Our engineers provide Design for Manufacturing analysis to optimize yield and reduce costs. ●Component Sourcing: We handle full turnkey procurement, ensuring traceability and avoiding "grey market" components.
Q: Q6: Do your products comply with international export standards?
A: Absolutely. We design and manufacture with global compliance in mind: ●Certifications: Our designs are ready for UL 2271, UL 1973, CE, and FCC certification. ●Safety & Environment: 100% RoHS compliant and designed to meet UN38.3 safety requirements for battery systems. ●Global Logistics: Extensive experience shipping to the USA, Europe, and Australia, with all necessary MSDS and shipping documentation provided.